Damper/Spring, Disassembly, Inspection, and Reassembly

Damper/Spring, Disassembly, Inspection, and Reassembly

Damper/Spring:

Disassembly
1. Compress the damper spring, then remove the self-locking nut (B) while holding the damper shaft with a hex wrench (C). Do not compress the spring more than necessary to remove the nut.





2. Release the pressure from the strut spring compressor, then disassemble the damper as shown in the Exploded View.

Inspection
1. Reassemble all the parts, except for the spring mounting cushion and spring.
2. Compress the damper assembly by hand, and check for smooth operation through a full stroke, both compression and extension. The damper should extend smoothly and constantly when compression is released. If it does not, the gas is leaking and the damper should be replaced.





3. Check for oil leaks, abnormal noises, and binding during these tests.

Reassembly
1. Install all parts except the self-locking nut and washer onto the damper unit by referring to the Exploded View. Align the bottom of the spring (A) and the stepped part of the lower spring seat (B), and align the damper mounting base (C) as shown.





2. Install the damper assembly on a commercially available strut spring compressor (D).
3. Compress the damper spring with the spring compressor.
4. Install the washer (A) and loosely install a new self-locking nut (B).





5. Hold the damper shaft with a hex wrench (C), and tighten the self-locking nut to the specified torque value.