Radiator Surge Tank Outlet Hose/Pipe Replacement

Surge Tank Hose/Pipe Replacement - Outlet (LY7)

Tools Required

J 38185 Hose Clamp Pliers

Removal Procedure

1. Drain the cooling system.




2. Position J 38185 to the clamp in order to remove the outlet hose (2) from the surge tank (1).
3. Loosen the bolt on the bracket which secures the surge tank outlet hose to the engine.
4. Position J 38185 to the clamp in order to remove the surge tank outlet hose from the thermostat assembly.
5. Remove the surge tank outlet hose/pipe from the engine.

Installation Procedure

1. Position the surge tank outlet hose/pipe to the engine.
2. Position J 38185 to the clamp in order to connect the surge tank outlet hose to the thermostat assembly.

Notice: Refer to Fastener Notice in Service Precautions.

3. Install the bolt to the bracket securing the surge tank outlet pipe to the engine.

Tighten the bolt to 9 N.m (80 lb in).




4. Position J 38185 to the clamp in order to connect the outlet hose (2) to the surge tank (1).
5. Fill the cooling system.