Diesel Data: Automotive Repair

Control Assembly Replacement (CJ3)



CONTROL ASSEMBLY REPLACEMENT (RPO CJ3)

REMOVAL PROCEDURE





1. Remove the I/P trim plate. Instrument Panel Cluster (IPC) - Trim Plate Bezel Replacement
2. Remove the front floor console if equipped. Trim Plate Replacement - Front Floor Console
3. Remove the retaining bolts from the HVAC control assembly.
4. Pull the control assembly out from the instrument panel.





5. Disconnect the electrical connectors (1) and the vacuum connectors (2) from the HVAC control assembly.
6. Remove the HVAC control assembly.

INSTALLATION PROCEDURE





1. Connect the electrical connectors (1) and the vacuum harness (2) to the HVAC control assembly.





2. Install the HVAC control assembly into the instrument panel.

NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the retaining bolts to secure the HVAC control assembly.

Tighten
Tighten the control assembly bolts to 1.8 Nm (16 lb in).

4. Install the I/P trim plate.
5. Install the front floor console if equipped.

For a description of the RPO Code(s) shown in this article/images refer to the RPO Code List found at Vehicle/Application ID RPO Code List