Diesel Data: Automotive Repair

Water Pump: Service and Repair



Coolant Pump Replacement (1.4L/1.6L DOHC)

Removal Procedure




Caution: Refer to Battery Disconnect Caution (Battery Disconnect Caution).
1. Disconnect the negative battery cable.
2. Drain the coolant. Refer to Cooling System Draining and Filling (Service and Repair).
3. Remove the rear timing belt cover. Refer to Timing Belt Cover Replacement () for the 1.4L DOHC engine, or Timing Belt Cover Replacement (Service and Repair) for the 1.6L (L91) engine.




4. Remove the coolant pump mounting bolts.
5. Remove the coolant pump.
6. Remove the seal ring from the coolant pump.


Installation Procedure




1. Install a new seal ring to the coolant pump.
2. Coat the sealing surface of the seal ring with Lubriplater(R).
3. Install the coolant pump to the engine block with the flange aligned with the recess of the rear timing belt cover.
Notice: Refer to Fastener Notice (Fastener Notice).

4. Install the coolant pump mounting bolts.

Tighten the coolant pump mounting bolts to 10 N.m (89 lb in).




5. Install the rear timing belt cover. Refer to Timing Belt Cover Replacement () for the 1.4 DOHC engine, or Timing Belt Cover Replacement (Service and Repair) for the 1.6L (L91) engine.
6. Fill the engine cooling system. Refer to Cooling System Draining and Filling (Service and Repair).
7. Connect the negative battery cable.