Diesel Data: Automotive Repair

Clutch Pedal Replacement (Cable)



Clutch Pedal Replacement (Cable)

Removal Procedure




Caution: Refer to Battery Disconnect Caution (Battery Disconnect Caution).
1. Disconnect the clutch cable. Refer to Clutch Cable Replacement (Service and Repair).
2. Remove the clutch pedal bracket mounting bolts from the cowl.
3. Release the clutch pedal return spring.
4. Remove the clutch pedal shaft nut.
5. Remove the clutch pedal shaft.
6. Remove the clutch pedal from the mounting bracket.
7. Remove the clutch pedal mounting shaft bushings.
8. Remove the clutch pedal return spring.


Installation Procedure





Important: Be sure to coat the clutch pedal shaft, the bushings and the spring with grease.


1. Install the clutch pedal return spring.
2. Install the clutch pedal mounting shaft bushings.
3. Install the clutch pedal to the mounting bracket.
4. Install the clutch pedal shaft.
Notice: Refer to Fastener Notice (Fastener Notice).

5. Install the clutch pedal shaft nut.

Tighten the clutch pedal mounting shaft nut to 20 N.m (15lb ft).

6. Re-attach the clutch pedal return spring to the clutch pedal.
7. Install the clutch cable. Refer to Clutch Cable Replacement (Service and Repair).
8. Adjust the clutch cable. Refer to Clutch Assembly Adjustment (Adjustments).