Brake Pedal Assy: Service and Repair

Brake Pedal Assembly Replacement

Removal Procedure

1. Remove the knee bolster.
2. Remove the closeout panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side.
3. Remove the electrical connector from the brake apply sensor.
4. Remove the steering column assembly from the vehicle. Refer to Steering Column Replacement (Electronic Power Steering (EPS)), (Hydraulic Power Steering (HPS)).




5. Disconnect the brake pedal pushrod retaining clip (1) the wave washers (2) and the brake booster pushrod (3) from the brake pedal pin (4).




6. Remove the 2 brake pedal assembly to cowl mounting nuts.




7. Remove the 3 brake pedal assembly to instrument panel (I/P) carrier bolts.
8. Remove the brake pedal assembly from the vehicle.

Installation Procedure




1. Install the brake pedal assembly to the vehicle.

Notice: Refer to Fastener Notice.

2. Install the 3 brake pedal assembly to I/P carrier bolts.

Tighten the bolts to 25 N.m (18 lb ft).




3. Install the 2 brake pedal assembly to cowl mounting nuts.

Tighten the nuts to 15 N.m (11 lb ft).




4. Connect the brake pedal pushrod retaining clip (1) the wave washers (2) and the brake booster pushrod (3) to the brake pedal pin (4).
5. Install the steering column assembly to the vehicle.
6. Install the electrical connector to the brake apply sensor.
7. Install the closeout panel.
8. Install the knee bolster.
9. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration.