Brake Pedal Assy: Service and Repair

Brake Pedal Assembly Replacement

Removal Procedure

1. Remove the knee bolster. Refer to Driver Knee Bolster Panel Replacement .
2. Remove the left side instrument panel insulator panel. Refer to Instrument Panel Insulator Replacement - Left Side .
3. Disconnect the electrical connector from the brake apply sensor.
4. Remove the steering column assembly from the vehicle. Refer to Steering Column Replacement (With Electronic Power Steering) Steering Column Replacement (With Hydraulic Power Steering) .




5. Disconnect the brake pedal pushrod retaining clip (1) the wave washers (2) and the brake booster pushrod (3) from the brake pedal pin (4).




6. Remove the 2 brake pedal assembly to cowl mounting nuts.




7. Remove the 3 brake pedal assembly to instrument panel (I/P) carrier bolts.
8. Remove the brake pedal assembly from the vehicle.



Installation Procedure





1. Install the brake pedal assembly to the vehicle.

Notice: Refer to Fastener Notice .

2. Install the 3 brake pedal assembly to I/P carrier bolts.

Tighten the bolts to 25 N.m (18 lb ft).





3. Install the 2 brake pedal assembly to cowl mounting nuts.

Tighten the nuts to 15 N.m (11 lb ft).





4. Connect the brake pedal pushrod retaining clip (1) the wave washers (2) and the brake booster pushrod (3) to the brake pedal pin (4).
5. Install the steering column assembly to the vehicle. Refer to Steering Column Replacement (With Electronic Power Steering) Steering Column Replacement (With Hydraulic Power Steering) .
6. Connect the electrical connector to the brake apply sensor.
7. Install the left side instrument panel insulator panel. Refer to Instrument Panel Insulator Replacement - Left Side .
8. Install the knee bolster. Refer to Driver Knee Bolster Panel Replacement .
9. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration .