Diesel Data: Automotive Repair
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Radiator and Charge Air Cooler Bracket Repair




Radiator and Charge Air Cooler Bracket Repair

1. Remove the radiator. Refer to Radiator Replacement (LDE, LXV, 2H0, LUW - MT) (Radiator Replacement - MT)Radiator Replacement (LDE, LXV, 2H0, LUW - AT) (Radiator Replacement - AT)Radiator Replacement (1.4L LUH and LUJ - AT) (Radiator Replacement - AT)Radiator Replacement (1.4L LUH and LUJ - M32) (Radiator Replacement - MT).
2. Remove the charge air cooler. Refer to Charge Air Cooler Replacement (1.4L LUH, LUJ - M32-6 MZ4) (Charge Air Cooler Replacement - M32-6 MZ4)Charge Air Cooler Replacement (1.4L LUH, LUJ - AT) (Charge Air Cooler Replacement - AT).




3. Drill hole in the charge air cooler bracket and radiator bracket (2) using a 7 mm (0.28 in) drill.
4. Install the j-clip (3) to the radiator.
5. Install the charge air cooler to the radiator. Refer to Charge Air Cooler Replacement (1.4L LUH, LUJ - M32-6 MZ4) (Charge Air Cooler Replacement - M32-6 MZ4)Charge Air Cooler Replacement (1.4L LUH, LUJ - AT) (Charge Air Cooler Replacement - AT).
6. Install the radiator. Refer to Radiator Replacement (LDE, LXV, 2H0, LUW - MT) (Radiator Replacement - MT)Radiator Replacement (LDE, LXV, 2H0, LUW - AT) (Radiator Replacement - AT)Radiator Replacement (1.4L LUH and LUJ - AT) (Radiator Replacement - AT)Radiator Replacement (1.4L LUH and LUJ - M32) (Radiator Replacement - MT).

Caution: Refer to Fastener Caution (Fastener Caution).

7. Install the repair bolt (1) with locking compound and tighten to 5 Nm (45 lb in).

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