Diesel Data: Automotive Repair

93. Warm Up Three-Way Catalytic Converter Installation




Warm Up Three-Way Catalytic Converter Installation (1.4L LUH, LUJ and LUV)




1. Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2).

Note: Never re-use the V-clamp.

2. Install a NEW warm up three way catalytic converter V-clamp (1).
3. Install the 2 catalytic converter to catalytic converter bracket nuts (4) and (6) and hand tighten.
4. Hand tighten the catalytic converter V-clamp.
5. Connect the heated oxygen sensor wiring harness (3) to retainer clip.




6. The catalytic converter V-clamp (1) should be installed in the shown position.

Caution: Refer to Fastener Caution Fastener Caution.

7. Tighten the catalytic converter to catalytic converter bracket nuts to 22 Nm (16 lb ft).
8. Tighten the catalytic converter V-clamp to 13 Nm (115 lb in).