Diesel Data: Automotive Repair

Air Conditioning Compressor and Condenser Hose Replacement




Air Conditioning Compressor and Condenser Hose Replacement (1.4L LUJ)

Removal Procedure

1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging Refrigerant Recovery and Recharging.
2. Remove front bumper fascia. Refer to Front Bumper Fascia Replacement .
3. Remove headlamp - right side. Refer to Headlamp Replacement Removal and Replacement.




4. Remove air conditioning compressor and condenser hose nut (1) from refrigerant hose (2).
5. Remove air conditioning compressor and condenser hose nut (3) from air conditioning condenser (4).
6. Remove and DISCARD the seals from the air conditioning compressor and condenser hose.




7. Remove air conditioning compressor and condenser hose bolt (1).
8. Remove air conditioning compressor and condenser hose.
9. Remove and DISCARD the air conditioning compressor and condenser hose seals (2).

Installation Procedure

1. Install 4 NEW system seals to the air conditioning compressor and condenser hose. Refer to Air Conditioning System Seal Replacement Air Conditioning System Seal Replacement.
2. Install air conditioning compressor and condenser hose.





Caution: Refer to Fastener Caution Fastener Caution.

3. Install air conditioning compressor and condenser hose bolt (1) tighten to 19 Nm (14 lb ft).




4. Install air conditioning compressor and condenser hose nut (3) to air conditioning condenser (4) and tighten to 19 Nm (14 lb ft).
5. Install air conditioning compressor and condenser hose nut (1) to air conditioning refrigerant hose (2) and tighten to 19 Nm (14 lb ft).
6. Install headlamp - right side. Refer to Headlamp Replacement Removal and Replacement.
7. Install front bumper fascia. Refer to Front Bumper Fascia Replacement .
8. Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging Refrigerant Recovery and Recharging.