Charge Air Cooler Replacement (Manual Transmission)

Charge Air Cooler Replacement (1.4L LUJ - Manual Transmission)

Removal Procedure

1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection (without Start/Stop System) Battery Negative Cable Disconnection and Connection (without Start/Stop System).
2. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement .
3. Remove the radiator upper air seal.
4. Remove the left and right side radiator air baffles.
5. Remove the charge air cooler inlet air hose from the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement Charge Air Cooler Inlet Air Hose Replacement.
6. Remove the charge air cooler outlet air hose from the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission) Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission)Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission) Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission).




7. Unclip the air conditioning condenser (2) from the charge air cooler (1).
8. Reposition the air conditioning condenser (2) forward and below the front bumper impact bar.




9. Unclip the charge air cooler (2) from the radiator (1).
10. Lift the charge air cooler (2) up and away from the radiator (1).

Installation Procedure




1. Clip the charge air cooler (2) to the radiator (1).




2. Clip the air conditioning condenser (2) to the charge air cooler (1).
3. Install the charge air cooler inlet air hose to the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement Charge Air Cooler Inlet Air Hose Replacement.
4. Install the charge air cooler outlet air hose to the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission) Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission)Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission) Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission).
5. Install the left and right side radiator air baffles.
6. Install the radiator upper air seal.
7. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement .
8. Connect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection (without Start/Stop System) Battery Negative Cable Disconnection and Connection (without Start/Stop System).