Diesel Data: Automotive Repair

Flywheel: Service and Repair




Engine Flywheel Replacement (1.4L LUH and LUJ)

Special Tools
* EN-470-B - Angular Torque Wrench
* EN-652 - Flywheel Holder

For equivalent regional tools, refer to Special Tools Tools and Equipment.

Removal Procedure

1. Open hood.
2. Remove clutch pressure and driven plate from engine flywheel. Refer to Clutch Pressure and Driven Plate Replacement Service and Repair.




3. Install EN-652 - flywheel holder (1) in order to fix the engine flywheel (2).




4. Remove and DISCARD the 6 engine flywheel bolts (2).
5. Remove the engine flywheel (1).

Installation Procedure

1. Clean the 6 screw bores. Rework if necessary.




2. Install the engine flywheel (1).
3. Install 6 NEW engine flywheel bolts (2).




4. Install EN-652 - flywheel holder (1) in order to fix the engine flywheel (2).

Caution: Refer to Fastener Caution Fastener Caution.

Caution: Refer to Torque-to-Yield Fastener Caution Torque-to-Yield Fastener Caution.

5. Tighten the 6 engine flywheel bolts in a cross sequence to 60 Nm (44 lb ft).
6. Tighten the 6 engine flywheel bolts in a cross sequence to an additional 45°. Use EN-470-B - wrench.
7. Tighten the 6 engine flywheel bolts in a cross sequence to an additional 15°. Use EN-470-B - wrench.
8. Install clutch pressure and driven plate. Refer to Clutch Pressure and Driven Plate Replacement Service and Repair.
9. Install transmission. Refer to Clutch Pressure and Driven Plate Replacement Service and Repair.
10. Close the hood.