Diesel Data: Automotive Repair
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Coolant Outlet: Service and Repair




Water Outlet Replacement

Removal Procedure

1. Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) Cooling System Draining and Filling (Static Fill)Cooling System Draining and Filling (GE-47716 Fill) Cooling System Draining and Filling (GE-47716 Fill).

2. Remove the charge air cooler outlet air hose from the throttle body. Refer to Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission) Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission)Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission) Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission).

3. Remove the engine coolant air bleed hose from the water outlet. Refer to Engine Coolant Air Bleed Hose Replacement (1.8L LUW and LWE) Engine Coolant Air Bleed Hose ReplacementEngine Coolant Air Bleed Hose Replacement (1.4L LUV) Engine Coolant Air Bleed Hose Replacement.

4. Remove the heater inlet hose from the water outlet. Refer to Heater Inlet Hose Replacement (1.8L LUW and LWE) Heater Inlet Hose ReplacementHeater Inlet Hose Replacement (1.4L LUV) Heater Inlet Hose Replacement.

5. Remove the radiator inlet hose from the water outlet. Refer to Radiator Inlet Hose Replacement (1.4L LUV) Radiator Inlet Hose ReplacementRadiator Inlet Hose Replacement (1.8L LUW and LWE) Radiator Inlet Hose Replacement.

6. Remove the engine oil cooler inlet hose from the water outlet. Refer to Engine Oil Cooler Inlet Hose Replacement Engine Oil Cooler Inlet Hose Replacement.

7. Disconnect the engine coolant temperature sensor (water outlet) wiring harness connector.





8. Remove the 3 water outlet bolts (3).

9. Remove the water outlet (2) and the water outlet seal ring (1).

Installation Procedure

1. Clean the sealing surfaces.





2. Install the water outlet (2) and a NEW water outlet seal ring (1).

Caution:
Refer to Fastener Caution Fastener Caution.

3. Install the 3 water outlet bolts (3) and tighten to 8 Nm (71 lb in).

4. Connect the engine coolant temperature sensor (water outlet) wiring harness connector.

5. Install the engine oil cooler inlet hose to the water outlet. Refer to Engine Oil Cooler Inlet Hose Replacement Engine Oil Cooler Inlet Hose Replacement.

6. Install the radiator inlet hose to the water outlet. Refer to Radiator Inlet Hose Replacement (1.4L LUV) Radiator Inlet Hose ReplacementRadiator Inlet Hose Replacement (1.8L LUW and LWE) Radiator Inlet Hose Replacement.

7. Install the heater inlet hose to the water outlet. Refer to Heater Inlet Hose Replacement (1.8L LUW and LWE) Heater Inlet Hose ReplacementHeater Inlet Hose Replacement (1.4L LUV) Heater Inlet Hose Replacement.

8. Install the engine coolant air bleed hose to the water outlet. Refer to Engine Coolant Air Bleed Hose Replacement (1.8L LUW and LWE) Engine Coolant Air Bleed Hose ReplacementEngine Coolant Air Bleed Hose Replacement (1.4L LUV) Engine Coolant Air Bleed Hose Replacement.

9. Install the charge air cooler outlet air hose to the throttle body. Refer to Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission) Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission)Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission) Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission).

10. Fill the cooling system. Refer to Cooling System Draining and Filling (Static Fill) Cooling System Draining and Filling (Static Fill)Cooling System Draining and Filling (GE-47716 Fill) Cooling System Draining and Filling (GE-47716 Fill).

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