Diesel Data: Automotive Repair

Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission)




Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission)

Removal Procedure

1. Open the hood.

2. Disconnect the battery. Refer to Battery Negative Cable Disconnection and Connection Battery Negative Cable Disconnection and Connection.





3. Disconnect the turbocharger pressure sensor wiring harness plug (1).

4. Loosen the charge air cooler outlet air hose clamp (2).

5. Remove the charge air cooler outlet air hose (3) from the throttle body.

6. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement .





7. Remove the charger air cooler outlet air hose bolt (3).

8. Loosen the clamp.

9. Remove the charger air cooler outlet air hose (1) from the charge air cooler (2).

Installation Procedure





1. Install the charger air cooler outlet air hose (1) to the charge air cooler (2).

2. Install the clamp.

Caution:
Refer to Fastener Caution Fastener Caution.

3. Install the charger air cooler outlet air hose bolt (3) and tighten to 8 Nm (71 lb in).

4. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement .





5. Install the charger air cooler outlet air hose (3) to the throttle body.

6. Install and tighten the charger air cooler outlet air hose clamp (2).

7. Connect the turbocharger pressure sensor wiring harness plug (1).

8. Connect the battery. Refer to Battery Negative Cable Disconnection and Connection Battery Negative Cable Disconnection and Connection.

9. Close the hood.