Diesel Data: Automotive Repair

Charge Air Cooler Replacement (Automatic Transmission)




Charge Air Cooler Replacement (Automatic Transmission)

Removal Procedure

1. Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection Battery Negative Cable Disconnection and Connection.

2. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement .

3. Remove the radiator upper air seal.

4. Remove the left and right side radiator air baffles.

5. Remove the charge air cooler inlet air hose from the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement Charge Air Cooler Inlet Air Hose Replacement.

6. Remove the charge air cooler outlet air hose from the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission) Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission)Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission) Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission).

7. Unclip the transmission fluid cooler (1) from the radiator.

8. Reposition the transmission fluid cooler (1) away from the radiator and secure.





9. Unclip the air conditioning condenser (2) from the charge air cooler (1).

10. Reposition the air conditioning condenser (2) forward and below the front bumper impact bar.





11. Unclip the charge air cooler (2) from the radiator (1).

12. Lift the charge air cooler (2) up and away from the radiator (1).

Installation Procedure





1. Clip the charge air cooler (2) to the radiator (1).





2. Clip the air conditioning condenser (2) to the charge air cooler (1).





3. Clip the transmission fluid cooler (1) to the radiator.

4. Install the charge air cooler inlet air hose to the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement Charge Air Cooler Inlet Air Hose Replacement.

5. Install the charge air cooler outlet air hose to the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission) Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission)Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission) Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission).

6. Install the left and right side radiator air baffles.

7. Install the radiator upper air seal.

8. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement .

9. Connect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection Battery Negative Cable Disconnection and Connection.