Transmission Fluid Cooler Pipe Connector Replacement - Radiator

Transmission Fluid Cooler Pipe Connector Replacement - Radiator (1.4L LUV)

Removal Procedure

1. Remove charge air cooler outlet air hose. Refer to Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission) Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission)Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission) Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission).

2. Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) Cooling System Draining and Filling (Static Fill)Cooling System Draining and Filling (GE-47716 Fill) Cooling System Draining and Filling (GE-47716 Fill).




3. Remove the fluid level drain plug (1).

4. Drain transmission fluid into a suitable container.

5. Remove the transmission oil cooler pipes from the oil cooler fittings on the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection.





Note: Do not remove the upper and lower transmission oil cooler fittings from the radiator at the same time other wise the transmission oil cooler will fall inside the radiator end tank.

6. Remove the oil cooler fitting (1) and the O-ring (2) from the radiator.

Installation Procedure




1. Inspect the NEW O-ring (2) seals for cracks, cuts or damage. Replace if necessary.

Caution: Refer to Component Fastener Tightening Caution Component Fastener Tightening Caution.

Note: The correct thread engagement is critical. Cross-threaded fittings can achieve proper tightness and still leak.

2. Install the oil cooler fitting (1) to the radiator and tighten to 20 Nm (15 lb ft).

3. Install the transmission oil cooler hoses to the oil cooler fittings to the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection.

4. Fill the cooling system. Refer to Cooling System Draining and Filling (Static Fill) Cooling System Draining and Filling (Static Fill)Cooling System Draining and Filling (GE-47716 Fill) Cooling System Draining and Filling (GE-47716 Fill).





Caution: Refer to Fastener Caution Fastener Caution.

5. Install the fluid level drain plug (1) and tighten to 12 Nm (106 lb in).

6. Top up transmission fluid and check transmission fluid level. Refer to Transmission Fluid Drain and Fill Service and Repair.

7. Install charge air cooler outlet air hose. Refer to Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission) Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission)Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission) Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission).

8. Inspect for fluid leaks.