Diesel Data: Automotive Repair

P0108




DTC P0107 or P0108 (LUV)

Diagnostic Instructions

* Perform the Diagnostic System Check - Vehicle Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

* Review Strategy Based Diagnosis Strategy Based Diagnosis for an overview of the diagnostic approach.

* Diagnostic Procedure Instructions Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptors

DTC P0107
- Manifold Absolute Pressure (MAP) Sensor Circuit Low Voltage

DTC P0108
- Manifold Absolute Pressure (MAP) Sensor Circuit High Voltage

Diagnostic Fault Information






Typical Scan Tool Data






Circuit Description

The manifold absolute pressure (MAP) sensor measures the pressure inside the intake manifold. Pressure in the intake manifold is affected by engine speed, throttle opening, air temperature, turbocharger output, and barometric pressure (BARO). A diaphragm within the MAP sensor is displaced by the pressure changes that occur from the varying load and operating conditions of the engine. The sensor translates this action into electrical resistance. The MAP sensor wiring includes 3 circuits. The engine control module (ECM) supplies a regulated 5 volts to the sensor on a 5 V reference circuit. The ECM supplies a ground on a low reference circuit. The MAP sensor provides a signal voltage to the ECM, relative to the pressure changes, on the MAP sensor signal circuit. The ECM converts the signal voltage input to a pressure value.

Under normal operation the greatest pressure that can exist in the intake manifold is at ignition ON, engine OFF, which is equal to the BARO. When the vehicle is operated at wide-open throttle (WOT), the turbocharger can increase the pressure. The lowest manifold pressure occurs when the vehicle is idling or decelerating. The ECM monitors the MAP sensor signal for pressure outside of the normal range.

Conditions for Running the DTC

P0107

* DTCs P0120, P0121, P0122, P0123, P0220, P0221, P0222, P0223 or P0641 are not set.

* The engine speed is between 400-6 500 RPM.

* The throttle position is greater than or equal to 0% when the engine speed is less than or equal to 1 000 RPM.
or

* The throttle position is greater than or equal to 12.5% when the engine speed is greater than 1 000 RPM.

* This DTC runs continuously when the above conditions are met.

P0108

* The engine has been running for a length of time that is determined by the start up coolant temperature. The length of time ranges from 5.5 min at colder than -30°C (-22°F) to 10 s at greater than 30°C (+86°F).

* DTCs P0120, P0121, P0122, P0123, P0220, P0221, P0222, P0223 or P0641 are not set.

* The throttle position is less than or equal to 1% when the engine speed is less than or equal to 1 200 RPM.
or

* The throttle position is less than or equal to 20% when the engine speed is greater than 1 200 RPM.

* This DTC runs continuously when the above conditions are met.

Conditions for Setting the DTC

P0107

The ECM detects that the MAP sensor voltage is less than 0.05 V for greater than 5 s.

P0108

The ECM detects that the MAP sensor voltage is more than 4.9 V for greater than 5 s.

Action Taken When the DTC Sets

DTCs P0107 and P0108 are Type B DTCs.

Conditions for Clearing the DTC

DTCs P0107 and P0108 are Type B DTCs.

Diagnostic Aids

If the condition is intermittent, move the related harnesses and connectors, with the engine operating, while monitoring the scan tool parameters for the component. The scan tool parameters will change abruptly if there is a condition with the circuit or a connection.

Reference Information

Schematic Reference

Engine Controls Schematics [1][2]Electrical Diagrams

Connector End View Reference

Component Connector End Views Fuel Pump and Level Sensor Assembly

Electrical Information Reference

* Circuit Testing Circuit Testing

* Connector Repairs Connector Repairs

* Testing for Intermittent Conditions and Poor Connections Testing for Intermittent Conditions and Poor Connections

* Wiring Repairs Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References Control Module References for scan tool information

Special Tools

* EN 23738-A - Mityvac

* EN 35555 - Metal Mityvac

For equivalent regional tools, refer to Special Tools Tools and Equipment.

Circuit/System Verification

1. Ignition ON, observe the DTC information with a scan tool. Verify that DTC P0697 is not set.

If a DTC is set, refer to DTC P0641, P0651, P0697, or P06A3 (ECM) Powertrain Management (ECM).

2. Engine running, observe the scan tool MAP Sensor parameter. The reading should be between 26-52 kPa (3.8-7.6 PSI).

3. Operate the vehicle within the conditions for running the DTC to verify the DTC does not reset. You may also operate the vehicle within the conditions that you observed from the freeze frame/failure records data.

Circuit/System Testing

1. Ignition OFF, disconnect the harness connector at the B74 Manifold Absolute Pressure Sensor.

2. Ignition OFF, all vehicles systems OFF. It may take up to 2 minutes for all vehicle systems to power down. Test for less than 5 ohms between the low reference circuit terminal 2 and ground.

If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the K20 Engine Control Module.

3. Ignition ON, test for 4.8-5.2 V between the 5 V reference circuit terminal 1 and ground.

If less than the specified range, test the 5 V reference circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the K20 Engine Control Module.

If greater than the specified range, test the 5 V reference circuit for a short to voltage. If the circuit tests normal, replace the K20 Engine Control Module.

4. Verify the scan tool MAP Sensor parameter is less than 0.5 V.

If greater than the specified range, test the signal circuit terminal 3 for a short to voltage. If the circuit tests normal, replace the K20 Engine Control Module.

5. Install a 3 A fused jumper wire between the signal circuit terminal 3 and the 5 V reference circuit terminal 1. Verify the scan tool MAP Sensor parameter is greater than 126 kPa (18.27 PSI).

If less than the specified range, test the signal circuit for short to ground or an open/high resistance. If the circuit tests normal, replace the K20 Engine Control Module.

6. If all circuits test normal, test or replace the B74 Manifold Absolute Pressure Sensor.

Component Testing

Note: You must perform the Circuit/System Testing in order to verify the integrity of the MAP sensor circuits before proceeding with the Component Testing.

Skewed Sensor Test

1. Using the following steps and referencing the table below will determine if the MAP sensor is skewed.

2. Ignition ON, engine OFF, observe the MAP Sensor scan tool parameter.

3. Use the observed MAP Sensor Scan Tool parameter that is closest to a value that is indicated in the first column.
then

4. Using the EN 23738-A - Mityvac to apply 17 kPa (2.5 PSI) of vacuum to the MAP sensor, the parameter in the first column should decrease by 17 kPa (2.5 PSI). The reading should be within range that is indicated in the second column.

If not within the specified range, replace the manifold absolute pressure sensor.

5. Using the EN 23738-A - Mityvac to apply 34 kPa (5.0 PSI) of vacuum to the MAP sensor, the parameter in the first column should decrease by 34 kPa (5.0 PSI). The reading should be within range that is indicated in the second column.





Erratic Signal Test

1. Ignition OFF, remove the MAP sensor.

2. Install a 3 A fused jumper wire between the 5 V reference circuit terminal 1 and the corresponding terminal of the MAP sensor.

3. Install a jumper wire between the low reference circuit terminal 2 of the MAP sensor and ground.

4. Install a jumper wire at terminal 3 of the MAP sensor.

5. Connect a DMM between the jumper wire from terminal 3 of the MAP sensor and ground.

6. Ignition ON, with the EN 23738-A - Mityvac, slowly apply vacuum to the sensor while observing the voltage on the DMM. The voltage should vary between 0-5.2 V, without any spikes or dropouts.

If the voltage reading is erratic, replace the B74 Manifold Absolute Pressure Sensor.

Repair Instructions

Perform the Diagnostic Repair Verification Verification Tests after completing the diagnostic procedure.

* Manifold Absolute Pressure Sensor Replacement Service and Repair

* Control Module References Control Module References for ECM replacement, programming and setup