Radiator Replacement

Radiator Replacement (LUV)

Removal Procedure

1. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement Air Cleaner Outlet Duct Replacement.

2. Remove the front compartment front insulator cover. Refer to Front Compartment Front Insulator Cover Replacement .

3. Remove the engine coolant fan shroud. Refer to Engine Coolant Fan Shroud Replacement (LDE LUW) Service and RepairEngine Coolant Fan Shroud Replacement (LUV) Service and Repair

4. If equipped with an automatic transmission remove the transmission cooler lines. Refer to Fluid Cooler Inlet Hose Replacement Fluid Cooler Inlet Hose Replacement and Fluid Cooler Outlet Hose Replacement Fluid Cooler Outlet Hose Replacement.

5. Drain the engine coolant. Refer to Cooling System Draining and Filling Cooling System Draining and Filling.

6. Remove the radiator inlet hose from the radiator. Refer to Radiator Inlet Hose Replacement (LUV) Radiator Inlet Hose ReplacementRadiator Inlet Hose Replacement (LDE LUW) Radiator Inlet Hose Replacement.

7. Remove the radiator outlet hose from the radiator. Refer to Radiator Outlet Hose Replacement (LUV) Radiator Outlet Hose ReplacementRadiator Outlet Hose Replacement (LDE LUW) Radiator Outlet Hose Replacement

8. Remove the front bumper fascia assembly. Refer to Front Bumper Fascia Replacement .

9. Remove the radiator upper air baffle.





10. Remove the three air conditioning condenser bracket fasteners (1) and bracket. (2).

11. Release the clips securing the air conditioning condenser (1) to the radiator and pull the condenser (1) forward as far as possible.

12. Support the air conditioning condenser assembly.





13. Remove the radiator upper bracket fasteners (1) and brackets (2).





14. Remove the radiator assembly from the vehicle.





15. Remove the following components from the radiator assembly (1).

* Radiator upper insulators (2) (Qty:2)

* Radiator lower insulators (3) (Qty: 2)

* Radiator temperature sensor (5) and retainer clip (4)

Installation Procedure





1. Install the following components to the radiator assembly (1).

* Radiator upper insulators (2) (Qty:2)

* Radiator lower insulators (3) (Qty: 2)

* Radiator temperature sensor (5) and retainer clip (4)





2. Install the radiator assembly into the vehicle.





Caution:
Refer to Fastener Caution Fastener Caution.

3. Install the radiator upper brackets (2) and bracket fasteners (1) tighten the bracket fasteners to 9Nm(80 lb in).





4. Position the air conditioning condenser (1) to the radiator, and push inward securing the air conditioning condenser to the radiator assembly.

5. Install the air conditioning condenser bracket (2) and the air conditioning condenser fasteners (1).

6. Install the radiator upper air baffle.

7. Install the front bumper fascia assembly. Refer to Front Bumper Fascia Replacement .

8. Install the radiator outlet hose from the radiator. Refer to Radiator Outlet Hose Replacement (LUV) Radiator Outlet Hose ReplacementRadiator Outlet Hose Replacement (LDE LUW) Radiator Outlet Hose Replacement

9. Install the radiator inlet hose from the radiator. Refer to Radiator Inlet Hose Replacement (LUV) Radiator Inlet Hose ReplacementRadiator Inlet Hose Replacement (LDE LUW) Radiator Inlet Hose Replacement.

10. If equipped with an automatic transmission install the transmission cooler lines. Refer to Fluid Cooler Inlet Hose Replacement Fluid Cooler Inlet Hose Replacement and Fluid Cooler Outlet Hose Replacement Fluid Cooler Outlet Hose Replacement.

11. Install the engine coolant fan shroud. Refer to Engine Coolant Fan Shroud Replacement (LDE LUW) Service and RepairEngine Coolant Fan Shroud Replacement (LUV) Service and Repair

12. Install the front compartment front insulator cover. Refer to Front Compartment Front Insulator Cover Replacement .

13. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement Air Cleaner Outlet Duct Replacement.