Fuel Supply Line: Service and Repair

Fuel Feed Pipe Replacement

Special Tools

* CH-807 - Closure Plugs

* CH-6015 - Closure Plugs

For equivalent regional tools, refer to Special Tools Tools and Equipment.

Removal Procedure

Warning:
Refer to Gasoline/Gasoline Vapors Warning Service Precautions.


1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection Battery Negative Cable Disconnection and Connection.

2. Relief the fuel pressure. Refer to Fuel Pressure Relief Service and Repair.





3. Disconnect the front fuel feed pipe connector (1) from the fuel injector rail and the fuel feed pipe(2) and remove the front fuel feed pipe. Refer to Plastic Collar Quick Connect Fitting Service Procedures.

4. Close the fuel feed pipe connectors with CH-807 - plugs.

5. Unclip the fuel feed pipe (2) from the retainer clip (3).

6. Disconnect the electrical wiring harness connector from the fuel pressure sensor (4).

7. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle Service and Repair.





8. Remove the frame reinforcement fasteners (1) and remove the frame reinforcement(2).





9. Remove the EVAP canister cover fasteners (1) and cover (2).





10. Open the 5 fuel pipe clips (1).





11. Disconnect the fuel tank feed pipe connector (1) from fuel feed pipe. Refer to Plastic Collar Quick Connect Fitting Service Procedures.

12. Close the fuel feed pipe and fuel tank feed pipe with CH-6015 - plugs.

13. Remove the fuel feed pipe.

Installation Procedure

1. Remove the CH-6015 - plugs from fuel feed tank pipe and fuel feed pipe.





2. Install the fuel feed pipe and secure with the rear fuel pipe clip.

3. Connect the fuel tank feed pipe connector (1) to the fuel feed pipe. Refer to Plastic Collar Quick Connect Fitting Service Procedures.





4. Close the 5 fuel pipe clips (1).





5. Install the EVAP canister cover (2) and tighten the EVAP canister cover fasteners (1) to 9 Nm (71 lb in).





6. Install the frame reinforcement (2) and tighten the frame reinforcement fasteners (1) to 60 Nm (44 lb ft).

7. Lower the vehicle.





8. Connect the electrical wiring harness connector to the fuel pressure sensor (4).

9. Clip the fuel feed pipe (2) into the retainer clip (3).

10. Remove the CH-807 - plugs from the fuel feed pipe connectors.

11. Connect the front fuel feed pipe connector (1) to the fuel injector rail and the fuel feed pipe(2). Refer to Plastic Collar Quick Connect Fitting Service Procedures.

12. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection Battery Negative Cable Disconnection and Connection.