Diesel Data: Automotive Repair

Clutch Actuator Cylinder Replacement (M20/32)




Clutch Actuator Cylinder Replacement (M20/32)

Removal Procedure

1. Remove the transmission. Refer to Transmission Replacement Transmission Replacement.





2. Remove the clutch actuator cylinder pipe connector elbow clip (1) from the clutch actuator elbow.

3. Remove the connector elbow (2) from the clutch actuator cylinder pipe end.

Note:
Release the fastening sleeve key (arrows) using a screwdriver or equivalent to remove the fastening sleeve.

4. Remove the fastening sleeve (3) from the transmission housing and clutch actuator cylinder pipe.





5. Remove the 3 clutch actuator cylinder bolts (1).





6. Remove the clutch actuator cylinder (1) and the clutch actuator cylinder pipe (2) at the same time.

Note:
Discard the clutch actuator cylinder seal.

7. Remove the seal (3).

Installation Procedure

1. Clean the 3 clutch actuator cylinder threaded holes in the transmission housing.





2. Install a NEW clutch actuator cylinder seal (3).

3. Install the clutch actuator cylinder (1) and clutch actuator cylinder pipe (2).





Caution:
Refer to Fastener Caution Fastener Caution.

4. Install the 3 clutch actuator cylinder bolts (1) and tighten to 6 Nm (53 lb in).





5. Install the fastening sleeve (3) to the transmission housing and clutch actuator cylinder pipe.

6. Install the clutch actuator cylinder pipe connector elbow (2) to the clutch actuator cylinder pipe end.

7. Install the connector elbow clip (1).

8. Install the transmission. Refer to Transmission Replacement Transmission Replacement.