Campaign - Engine Oil Filler Cap Replacement Revision
SUPPLEMENT 84C23(a)6A
June, 1985
Subject:
PRODUCT CAMPAIGN 84C23(a) 6.2L DIESEL ENGINE OIL FILLER CAP REPLACEMENT
Model and Year:
1983-1984 G-VANS, P-MODELS AND 1984 "D" SERIES (C.U.C.V.) MILITARY LIGHT DUTY CHEVROLET TRUCKS EQUIPPED WITH 6.2L DIESEL ENGINE (RPO LH6 OR LL4)
TO: ALL CHEVROLET DEALERS
The following information revises the "Service Procedure" and "Warranty Information" sections of Campaign bulletin 84C23 issued December, 1984.
Figure No. 1:
SERVICE PROCEDURE
Install a new oil filler cap, P/N 25060118, on each involved vehicle (see Figure No. 1). Discard former oil filler cap.
Figure No. 2:
On certain P Models, it will not be possible to install the new oil filler cap. To correct this condition it will be necessary to reposition the oil filler tube to provide adequate clearance as follows.
1. Disconnect negative battery cables.
P-MODEL VANS OR FORWARD CONTROL CHASSIS ONLY:
2. Remove nuts retaining the oil filler tube lower hold-down bracket (see Figure No. 2). Remove and discard upper bracket if equipped. Reinstall nut on crossover manifold, if upper bracket was removed, and torque to 18-27 N-m (13-20 Ft.lbs.).
Figure No. 3:
3. Install spacers (5/16" flat washers) as required on the lower holddown bracket attaching studs (see Figure No. 3). Approximately one inch of clearance is needed at the oil filler cap.
4. Reinstall oil filler tube (with new oil filler cap) and hold-down bracket.
Additional clearance, if needed, can be gained by firmly pulling on the filler tube. This will slightly distort the hold-down bracket. Care should be used when doing this, so that the filler tube is not damaged nor the oil seal grommet.
Figure No. 4:
P-MODEL MOTOR HOMES ONLY:
5. Remove oil fill tube clamps (Figure No. 4).
6. Separate oil fill tube from hose.
7. Shorten oil tube about 1-1/2 inches. Remove burrs and any metal shavings from tube.
8. Reattach tube to hose.
9. Reposition tube (with new oil filler cap installed) to provide adequate clearance.
10. Reinstall tube using rear clamp only, installed in the same location on the oil fill tube support bracket. Discard front clamp.
ALL G AND P MODELS:
11. Reconnect negative battery cable.
CLAIM INFORMATION
Submit a Product Campaign Claim with the information indicated below:
Parts Failed **Parts Failure Labor Labor *Other
Count Part No. Allowance Code Operation Hours Hours
1.00 00 V2460 .2 .1
DESCRIPTION: Replace oil filler cap. When required, reposition oil filler tube to provide adequate clearance.
Parts Failed **Parts Failure Labor Labor *Other
Count Part No. Allowance Code Operation Ho urs Hours
1.00 00 V2461 .3 .1
DESCRIPTION: Vans or Forward Control Chassis models only. Replace oil filler cap. Reposition oil filler tube to provide adequate clearance.
Parts Failed **Parts Failure Labor
Labor *Other
Count Part No. Allowance Code Operation Hours
Hours
1.00 00 V2462 .5 .1
DESCRIPTION: Motor Home models only. Replace oil filler cap. Reposition oil filler tube to provide adequate clearance.
*Campaign Administrative Allowance.
**The $1.00 identified in the "Parts Allowance Column" represents 30% of dealer net when parts are furnished at no charge by Chevrolet.
Dealers will automatically receive the correct labor allowance based on the labor operation performed.
Refer to the Chevrolet Claims Processing Manual for details on Product Campaign Claim submission.