Diesel Data: Automotive Repair

Alternator Replacement

GENERATOR REPLACEMENT






The removal and installation instructions serve only as a guide. Additional operations may be required on some vehicles to remove other equipment to gain access to the generator, drive belts and brackets.



CAUTION: Failure to observe Step 1 in this procedure may result in an injury from the hot battery lead at the generator.


Remove or Disconnect

1. Negative battery cable at the battery.

2. Terminal plug and battery lead from the back of the generator.

3. Drive belt.

4. Bolt at the back of the generator

5. Two mounting bolts.

6. Generator from the mounting bracket.

Install or Connect

1. Generator to the mounting bracket with two bolts.

2. Bolt to the back of the generator

3. Drive belt.

Tighten
- Nut on the lower mounting bolt to 50 N.m. (37 ft. lbs.).
- Upper mounting bolt to 34 N.m. (25 ft. lbs.).
- Rear bolt to 27 N.m. (20 ft. lbs.).


4. Terminal connector and battery lead to the back of the generator.

5. Negative battery cable.