Fuel Hose/Pipes Replacement - Chassis (Cargo/Passenger Van)

Fuel Hose/Pipes Replacement - Chassis (Cargo/Passenger Van)

Removal Procedure




1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure. Refer to Fuel Pressure Relief (With CH 48027) Fuel Pressure Relief (Without CH 48027).
3. Disconnect the fuel feed and evaporative emission (EVAP) pipes from the engine compartment fuel pipes.
4. Disconnect the chassis wiring harness electrical connector (1) from the fuel pressure sensor (2).
5. Remove the chassis wiring harness clip (3) from the fuel pipe.




6. Remove the fuel pipes from the bellhousing stud retainer clip.
7. Raise the vehicle. Refer to Vehicle Lifting.
8. Disconnect the fuel feed pipe at the fuel tank.
9. Disconnect the chassis EVAP pipe from the fuel tank.
10. Remove the fuel pipe retaining clips. Note the location of the retaining clips for installation.
11. Remove the fuel feed and EVAP pipes.

Installation Procedure




1. Position the fuel feed and EVAP pipes in the vehicle.

Notice: Refer to Fastener Notice.

2. Install the fuel pipe retaining clips.

Tighten the clips to 12 N.m (106 lb in).

3. Connect the chassis EVAP pipe to the fuel tank EVAP pipe.
4. Connect the fuel feed pipe to the fuel tank pipe.




5. Connect the chassis wiring harness electrical connector (1) to the fuel pressure sensor (2).
6. Install the chassis wiring harness clip (3) to the fuel pipe.
7. Lower the vehicle.
8. Install the fuel feed and EVAP pipes to the engine compartment fuel pipes.
9. Install the fuel pipes to the retainer clip.

Tighten the nut to 28 N.m (21 lb ft).

10. Tighten the fuel filler cap.
11. Connect the negative battery cable. Battery Negative Cable Disconnection and Connection.
12. Inspect for leaks:

1. Turn ON the ignition for 2 seconds.
2. Turn OFF the ignition for 10 seconds.
3. Turn ON the ignition.
4. Inspect for fuel leaks.

13. Install the engine cover.