Diesel Data: Automotive Repair

Power Steering Motor: Service and Repair



Power Steering Assist Motor Replacement

Removal Procedure


Danger: Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.


The High Voltage Disabling procedure will perform the following tasks:


* Identify how to disable high voltage

* Identify how to test for the presence of high voltage

* Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.

* Failure to follow the procedures exactly as written may result in serious injury or death.



1. Perform the high voltage disabling procedure. Refer to High Voltage Disabling .
2. Remove the air cleaner resonator outlet duct. Refer to Air Cleaner Resonator Outlet Duct Replacement .




3. Release the power steering assist motor electrical harness connector position assurance tab (3).
The connector in the graphic is shown upside down for clarity.
4. Press down on the connector cam lever lock tab (2).

Important: The connector will back off of the electronic power steering control module smoothly as the connector cam lever moves towards it. Do not pull on the connector until it is fully disengaged.


5. Push the connector cam lever (3) toward the rear of vehicle.





Important: Note the routing and any mounting points for the power steering assist motor electrical harness. Also note any other electrical harnesses that will need to be re-secured to it after installation. Use new retainers and tie straps as needed.


6. Separate the power steering assist motor electrical harness retainers from the electronic power steering control module bracket and disengage the electrical connectors (1).
7. Remove the engine shield. Refer to Engine Shield Replacement .




8. Remove the steering linkage shield bolts (1) and the steering linkage shield (2).
9. Separate the power steering assist motor electrical harness retainers from the frame of the vehicle.
10. Pull the power steering assist motor electrical harness through the engine compartment to the bottom of the vehicle.
11. Disconnect the power steering assist motor electrical connectors at the torque sensor and power steering assist motor .





Important: Only remove the 2 bolts indicated in the graphic. Under NO circumstances remove any other bolts or the entire steering gear will need to be replaced.


12. Remove the power steering assist motor bolts (1).

Important: DO NOT remove the power steering assist motor electrical harness from the power steering assist motor. They are serviced as a unit only.


13. Remove the power steering assist motor and electrical harness (2).
14. If necessary, replace the power steering assist motor seal (3).



Installation Procedure

1. Install any new wiring harness retainers as needed.





Important: It may be necessary to rotate the front tire and wheel assembly while installing the power steering assist motor to in order for it to mesh with the steering gear properly.


2. Position the power steering assist motor (2) and seal (3) to the steering gear.

Notice: Refer to Fastener Notice .

3. Install the power steering assist motor bolts (1).

Tighten the bolts to 13 N.m (115 lb in).

4. Route the power steering assist motor electrical harness back through the engine compartment to its previous position and secure the lower part of the wiring harness to the frame.




5. Install the steering linkage shield (2) and the steering linkage shield bolts (1).

Tighten the bolts to 12 N.m (106 lb in).






Important: The power steering assist motor electrical harness connector should engage smoothly as it is pushed on. Do NOT force the electrical connector.


6. Engage the power steering assist motor electrical harness connectors (1) to the electronic power steering control module.




7. Ensure the connector cam lever (3) and the connector cam lever lock tab (2) are fully engaged.
The connector in the graphic is shown upside down for clarity.
8. Secure the power steering assist motor electrical harness connector position assurance tab (3).
9. Install the engine shield. Refer to Engine Shield Replacement .
10. Install the air cleaner resonator outlet duct. Refer to Air Cleaner Resonator Outlet Duct Replacement .
11. Perform the high voltage enabling procedure. Refer to High Voltage Enabling .
12. Perform the power steering control module setup procedure. Refer to Power Steering Control Module Programming and Setup .