Fuel Hose/Pipes Assembly Replacement (Passenger/Cargo Van Fuel Tank Pipes)

Fuel Hose/Pipes Assembly Replacement (Passenger/Cargo Van Fuel Tank Pipes)

Removal Procedure




Warning: Refer to Battery Disconnect Warning (Service Precautions).
1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure. Refer to Fuel Pressure Relief (With CH-48027) (Fuel Pressure Relief (With CH-48027))Fuel Pressure Relief (Without CH-48027) (Fuel Pressure Relief (Without CH-48027)).
3. Drain the fuel tank. Refer to Fuel Tank Draining (with L59) (Service and Repair)Fuel Tank Draining (without L59) (Service and Repair).
4. Remove the fuel tank. Refer to Fuel Tank Replacement (with E26) (Service and Repair)Fuel Tank Replacement (without E26) (Service and Repair).
5. Remove the fuel feed and return pipes (6) from the fuel sender (1), the fuel filter, and the retaining clips.

Installation Procedure




1. Install the fuel feed and return pipes (6) to the fuel sender (1), the fuel filter, and the retaining clips.
2. Install the fuel tank. Refer to Fuel Tank Replacement (with E26) (Service and Repair)Fuel Tank Replacement (without E26) (Service and Repair).
3. Lower the vehicle.
4. Refill the fuel tank.
5. Tighten the fuel filler cap.
6. Connect the negative battery cable.
7. Inspect for leaks:

1. Turn ON the ignition for 2 seconds.
2. Turn OFF the ignition for 10 seconds.
3. Turn ON the ignition.
4. Inspect for fuel leaks.