Campaign - Missing Seal/Engine-to-Body Inline Connector
SERVICE UPDATEBulletin No.: 09167
Date: July 23, 2009
Subject: 09167 - Service Update for Inventory and Customer Vehicles Missing Seal on Engine-to-Body Inline Connector - Expires with Base Warranty
Models:
2010 Chevrolet Equinox
THIS SERVICE UPDATE INCLUDES VEHICLES IN DEALER INVENTORY AND CUSTOMER VEHICLES THAT RETURN TO THE DEALERSHIP FOR ANY REASON. IT WILL EXPIRE AT THE END OF THE INVOLVED VEHICLE'S NEW VEHICLE LIMITED WARRANTY PERIOD.
Purpose
This bulletin provides a service procedure to install a connector seal to the engine-to-body inline connector on certain 2010 model year Chevrolet Equinox vehicles. These vehicles are missing a seal on the engine-to-body inline connector.
This service procedure should be completed as soon as possible on involved vehicles currently in dealer inventory and customer vehicles that return to the dealer for any type of service during the New Vehicle Limited Warranty coverage period.
Vehicles Involved
A list of involved vehicles currently in dealer inventory is available on the "Service Update Bulletin Information" link under the "Service" tab in GM GlobalConnect (US), or attached to the Dealer Communication (Canada), used to release this bulletin. Customer vehicles that return for service, for any reason, and are still covered under the vehicles base warranty, and are within the VIN breakpoints provided below, should be checked for vehicle eligibility in the appropriate system listed below.
Important:
Dealers are to confirm vehicle eligibility prior to beginning repairs by using the GM Vehicle Inquiry System (GMVIS). Not all vehicles within the above breakpoints may be involved.
Parts Information
US Only: Connector seals will be shipped from the Warranty Parts Center (WPC) at no charge via UPS 2-Day Delivery - Attention: Parts Manager, to dealers with involved vehicles beginning Friday, July 24, 2009. All dealers who have involved vehicles should have the seals no later than Wednesday, July 29, 2009. Seals needed for dealer-trades are to be obtained by calling the WPC, and requesting WPC P/N 479.
Canada Only: Connector seals will be available by calling the WINS Assistance Centre. The seals will be shipped at no charge via Overnight Delivery. Only dealers with affected vehicles should call for these parts
Service Procedure
1. Unlock the vehicle and open the door.
2. Place the key FOB on the driver seat (avoid inadvertent FOB key press).
3. Release the hood latch.
4. Exit the vehicle and close the door.
5. Open the hood of the vehicle.
6. Locate the engine-to-body inline connector (4). This connector (4) is located on the passenger side of the engine compartment near the shock tower (1), air cleaner outlet duct (2), and air cleaner assembly (3). Refer to the illustration.
7. Remove the connector from the shock tower (1) by gently pulling the connector rearward and away from the shock tower.
8. Disengage the connection by pressing the side of the connector and pulling the grey lever to the back.
9. Install a new connector seal. Inspect the connector seal to ensure that the connector seal is not cracked, cut, or damaged.
1. Place one edge of the seal over one edge of the terminal housing as shown. Using both hands, stretch the remaining seal around the terminal housing.
2. Verify that the seal is seated properly around terminal housing. There must be NO TWISTING of the seal and it MUST sit flush as shown in the illustration.
3. Using tool number 12094441 or a wooden craft tool, gently push the seal to the back of connector, applying pressure to all four sides of the seal evenly.
4. Rotate the connector to the side of the clip and look through the connector window to verify that the seal is fully seated at the back of connector. Refer to the illustration to view an improperly (1) and properly installed (2) connector seal.
10. Engage both connectors and verify that the lever is fully locked by attempting to open it without pressing on the unlocking tabs.
11. Install the connector (2) on the connector clip located on the shock tower (1). Pull on the connector to ensure that it is secure on the clip.
12. Close the hood.
13. Open the front driver's side door.
14. Sit in the driver's seat and close the door.
Note
If the vehicle passes ALL of the inspection points outlined in Steps 15-20, no further action is required. If the vehicle does NOT pass all inspection points, ensure that the connector pins are NOT bent and that the connector is seated and locked properly. Repeat Steps 15-20 if required to ensure proper installation of the seal and connector.
15. Turn the key to the RUN position. Do NOT start the engine. If the engine telltale (MIL) is ON solid, the vehicle PASSES this inspection point.
16. Turn the key to crank (start engine). If the engine starts, the vehicle PASSES this inspection point.
17. Wait 10 seconds, if the engine telltale (MIL) is OFF, the vehicle PASSES this inspection point.
18. Push ECO button next to shifter knob (present only on 4 cylinder engine). If the ECO telltale comes ON, the vehicle PASSES this
inspection point.
19. Turn the steering wheel 1/4 turn. If the steering wheel is easy to turn, power assist is present. The vehicle PASSES this inspection point.
20. Press accelerator pedal. If the engine RPMs increase, the vehicle PASSES this inspection point.
Claim Information
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