Evaporative Emission System Hose/Pipe Replacement (2500 LWB - 98.4L (26 gal) Tank-Front)

Evaporative Emission System Hose/Pipe Replacement (2500 LWB - 98.4L (26 gal) Tank-Front)

Removal Procedure

Important: Clean all fuel and evaporative emission (EVAP) line connections and surrounding areas prior to disconnecting the lines in order to avoid possible fuel and/or EVAP system contamination.





1. Remove the fuel tank. Refer to Fuel Tank Replacement (1500 LWB - 117.3L (31 gal) Tank + E85) (Fuel Tank Replacement (1500 LWB - 117.3L (31 Gal) Tank + E85))Fuel Tank Replacement (2500 LWB - 4.35L (11.5 gal) Tank Rear) (Fuel Tank Replacement (2500 LWB - 4.35L (11.5 Gal) Tank Rear))Fuel Tank Replacement (1500 SWB - 98.4L (26 gal) Tank + E85) (Fuel Tank Replacement (1500 SWB - 98.4L (26 Gal) Tank + E85))Fuel Tank Replacement (2500 LWB - 98.4L (26 gal) Tank Front) (Fuel Tank Replacement (2500 LWB - 98.4L (26 Gal) Tank Front))Fuel Tank Replacement (1500 LWB - 117.3L (31 gal) Tank ) (Fuel Tank Replacement (1500 LWB - 117.3L (31 Gal) Tank))Fuel Tank Replacement (1500 SWB - 98.4L (26 gal) Tank) (Fuel Tank Replacement (1500 SWB - 98.4L (26 Gal) Tank)).
2. Remove the fuel tank shield retainers (1) and shield (2).




3. Remove the EVAP line from the fuel tank clip (1).
4. Open the fuel tank clips (2-7) and remove the fuel/EVAP lines from the clips.
5. Disconnect the fuel/EVAP line quick connect fittings from the fuel tank module. Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).




6. Remove the fuel/EVAP lines from the fuel tank.

Installation Procedure




1. Install the fuel/EVAP lines to the fuel tank.




2. Connect the fuel/EVAP line quick connect fittings at the fuel tank module. Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).
3. Install the fuel/EVAP lines to the fuel tank clips (2-7) and close the clips.
4. Install the fuel/EVAP line to the fuel tank clip (1).




5. Install the fuel tank shield (2) and retainers (1).
6. Install the fuel tank. Refer to Fuel Tank Replacement (1500 LWB - 117.3L (31 gal) Tank + E85) (Fuel Tank Replacement (1500 LWB - 117.3L (31 Gal) Tank + E85))Fuel Tank Replacement (2500 LWB - 4.35L (11.5 gal) Tank Rear) (Fuel Tank Replacement (2500 LWB - 4.35L (11.5 Gal) Tank Rear))Fuel Tank Replacement (1500 SWB - 98.4L (26 gal) Tank + E85) (Fuel Tank Replacement (1500 SWB - 98.4L (26 Gal) Tank + E85))Fuel Tank Replacement (2500 LWB - 98.4L (26 gal) Tank Front) (Fuel Tank Replacement (2500 LWB - 98.4L (26 Gal) Tank Front))Fuel Tank Replacement (1500 LWB - 117.3L (31 gal) Tank ) (Fuel Tank Replacement (1500 LWB - 117.3L (31 Gal) Tank))Fuel Tank Replacement (1500 SWB - 98.4L (26 gal) Tank) (Fuel Tank Replacement (1500 SWB - 98.4L (26 Gal) Tank)).