Rear Brake Caliper Hardware Replacement (JH9)

Rear Brake Caliper Hardware Replacement (JH9)

Removal Procedure

Warning:
Refer to Brake Dust Warning Brake Dust Warning.


1. Remove the brake caliper bracket. Refer to Rear Brake Caliper Bracket Replacement (JH9) Rear Brake Caliper Bracket Replacement (JH9)Rear Brake Caliper Bracket Replacement (JH5, JH6) Rear Brake Caliper Bracket Replacement (JH5, JH6).





2. Remove the brake caliper guide pin seals (1).

3. Remove the brake caliper guide pin caps (2).





4. Remove the brake caliper upper guide pin (1).

Note:
The lower brake caliper guide pin is equipped with a bushing.

5. Remove the lower brake caliper guide pin (2).

6. Inspect the rear disc brake hardware. Refer to Rear Disc Brake Mounting and Hardware Inspection (With Single Rear Wheel) Rear Disc Brake Mounting and Hardware Inspection (With Single Rear Wheel)Rear Disc Brake Mounting and Hardware Inspection (With Dual Rear Wheel) Rear Disc Brake Mounting and Hardware Inspection (With Dual Rear Wheel).

Installation Procedure

1. Apply a light coat of high temperature silicone brake lubricant to the brake caliper guide pin surfaces:

* Apply lubricant to the brake caliper guide pin shafts.

* Apply lubricant to the brake caliper guide pin seats.

* Apply lubricant to the brake caliper guide pin threads.





Caution:
Refer to Fastener Caution Fastener Caution.

2. Install the upper brake caliper guide pin (1) and tighten to 61 Nm (45 lb ft).

Note:
The lower brake caliper guide pin is equipped with a bushing.

3. Install the lower brake caliper guide pin (2) and tighten to 61 Nm (45 lb ft).

4. Apply a light coat of high temperature silicone brake lubricant to the brake caliper guide bores and seals.





5. Install the brake caliper guide pin seals (1) and caps (2), if removed.

Ensure the brake caliper guide pin seals and caps are fully seated in the grooves of the brake caliper housing.





6. Install the rear disc brake caliper (1) to the brake caliper bracket.

Ensure the brake caliper guide pin seals are fully seated in the grooves of the brake caliper bracket.

7. Install the brake caliper bracket. Refer to Rear Brake Caliper Bracket Replacement (JH9) Rear Brake Caliper Bracket Replacement (JH9)Rear Brake Caliper Bracket Replacement (JH5, JH6) Rear Brake Caliper Bracket Replacement (JH5, JH6).