Fuel Hose/Pipe Assembly Replacement (Passenger/Cargo Van Fuel Tank Pipes)

Fuel Hose/Pipe Assembly Replacement (Passenger/Cargo Van Fuel Tank Pipes)

Removal Procedure





Warning:
Refer to Battery Disconnect Warning Service Precautions.


1. Disconnect the negative battery cable.

2. Relieve the fuel system pressure. Refer to Fuel Pressure Relief (Without CH-48027) Fuel Pressure Relief (Without CH-48027)Fuel Pressure Relief (CH-48027) Fuel Pressure Relief (CH-48027).

3. Drain the fuel tank. Refer to Fuel Tank Draining (L59) ProceduresFuel Tank Draining (Without L59) Procedures.

4. Remove the fuel tank. Refer to Fuel Tank Replacement (E26) Removal and ReplacementFuel Tank Replacement (Without E26) Removal and Replacement.

5. Remove the fuel feed and return pipes (6) from the fuel sender (1), the fuel filter, and the retaining clips.

Installation Procedure





1. Install the fuel feed and return pipes (6) to the fuel sender (1), the fuel filter, and the retaining clips.

2. Install the fuel tank. Refer to Fuel Tank Replacement (E26) Removal and ReplacementFuel Tank Replacement (Without E26) Removal and Replacement.

3. Lower the vehicle.

4. Refill the fuel tank.

5. Tighten the fuel filler cap.

6. Connect the negative battery cable.

7. Inspect for leaks:

1. Turn ON the ignition for 2 seconds.

2. Turn OFF the ignition for 10 seconds.

3. Turn ON the ignition.

4. Inspect for fuel leaks.