Upper

UPPER OIL PAN

REMOVAL





1. Remove the engine.
2. Separate the transmission from the engine.
3. Remove the clutch if equipped.
4. Mount the engine on an engine stand.
5. Remove the lower oil pan.
6. Remove the 24 upper oil pan bolts (1).
7. Separate the upper oil pan from the engine block.

INSTALLATION





1. Clean the gasket surfaces thoroughly.

Note: The components using sealant must be assembled within ten minutes of sealant application.

2. Apply a 1.5 to 2 mm bead of Loctite 5203 sealant (1) or equivalent to the oil pan sealing surface as shown.





3. Position the upper oil pan on the engine block.
4. Install the oil pan bolts with the proper size and length bolt in the correct bolt hole.
^ (1) M6 X 20
^ (2) M6 X 40
^ (3) M6 X 90
^ (4) Me X 30
5. Tighten the M6 size bolts to 10 Nm (89 in. lbs.). Follow the tightening sequence diagram.
6. Tighten the Me size bolts to 20 Nm (15 ft. lbs.). Follow the tightening sequence diagram.
7. Install the lower oil pan.
8. Install the clutch if equipped.
9. Install the transmission to the engine.
10. Install the engine.