Intercooler: Service and Repair

CHARGE AIR COOLER
REMOVAL





1. Remove the engine supercharger (3).





2. Remove the four charge air cooler flange bolts (2) from the supercharger housing.
3. Remove the two mounting bolts (4) from the supercharger housing.
4. Separate the charge air cooler from the supercharger.
5. Remove the charge air cooler flange gasket (1).





6. Remove the MAP sensor (1) from the charge air cooler.

INSTALLATION





1. Install the MAP sensor to the charge air cooler.





2. Install a new charge air cooler flange gasket (1).
3. Install the charge air cooler (3) to the supercharger.
Tighten the charge air cooler mounting bolts (2) to 25 Nm (18 ft. lbs.).
4. Install the charge air cooler rear mounting bolts.
Tighten the charge air cooler rear mounting bolts (4) to 20 Nm (15 ft. lbs.).





5. Install the supercharger on the engine.