Radiator - Charge Air Cooler

RADIATOR - CHARGE AIR COOLER

REMOVAL





1. Remove the front fascia from the vehicle.
2. Remove the nuts from the charge air cooler radiator (1) left and right mounting bracket studs.





3. Tilt the charge air cooler radiator away from the left and right mounting studs (1).
4. Lift the charge air cooler radiator out of the left and right lower rubber mounts (2).
5. Carefully remove the charge air cooler radiator from the vehicle.





6. Allow the charge air cooler radiator (2) to hang from the cooling hoses (1).





7. Remove the drain plug (1) from the charge air cooler radiator.
8. Drain the coolant out of the charge air cooler cooling system.





9. Disconnect the inlet coolant hose (2) and the outlet coolant hose (1) from the charge air cooler radiator.
10. Remove the charge air cooler radiator from the vehicle.

INSTALLATION





1. Locate the upper mounting studs (1), and the lower rubber mounts (2) for the charge air cooler radiator.





2. Carefully install the charge air cooler radiator, and seat the radiator into the lower rubber mounts.





3. Tilt the charge air cooler radiator inward, and install the radiator onto the upper mounting studs.
4. Install the left and right charge air cooler radiator retaining nuts. Tighten the nuts to 10 Nm (89 inch lbs.).
5. Connect the inlet and outlet coolant hoses.
6. Refill the cooling system.