Steering Gear Seal: Service and Repair

PITMAN SHAFT SEAL

REMOVAL





1. Measure the distance of point "A" between the pitman arm (2) and the steering gear (1) using a caliper gauge.





2. Remove the lower snap ring (4) from the pitman shaft.
3. Remove the pitman arm (3) from the pitman shaft.
4. Remove the upper locking ring (2).
5. Remove the pitman shaft seal (1) from the steering gear housing using a suitable prying tool.

INSTALLATION

CAUTION: DO NOT damage the sealing lip of the pitman shaft seal when sliding it on over the pitman shaft splines.





1. Using Special Tool 9159 Steering Seal Installer (1) install a new pitman shaft seal into the steering gear.





2. Install the upper snap ring (2).
3. Remove any oil and grease from the splined section of the pitman arm, and the pitman arm shaft.
4. Install the lower snap ring (4).





5. Install the pitman arm to the previously measured depth of measurement "A". Tighten the pinch bolt to 55 Nm (41 ft. lbs.).
6. Check the steering gear for any leaks.
7. Check for correct power steering fluid level.