Diesel Data: Automotive Repair

Air Injection Pump: Service and Repair

AIR PUMP

REMOVAL




1. Disconnect the negative battery cable.
2. Remove the air cleaner housing.
3. Disconnect the air pump switchover tube (1).
4. Disconnect the air pump harness connector (2).
5. Remove the air pump retaining bolt (2).




6. Remove the air pump (1) from the air pump retaining bracket (3).


REMOVAL - SRT




1. Disconnect the negative battery cable.
2. Disconnect the air pump tube assembly (1) from the air pump.
3. Disconnect the air pump harness connector (2).




4. Remove the air pump retaining nuts (1).
5. Remove air pump from air pump mounting bracket.

INSTALLATION




1. Position the air pump (1) into the air pump retaining bracket (3).
2. Install the air pump retaining bolt (2). Tighten bolt to 20 N.m (177 in. lbs.).
3. Connect the air pump harness connector (2).




4. Connect the air pump switchover tube (1).
5. Install the air cleaner housing.
6. Connect the negative battery cable.

INSTALLATION - SRT




1. Install air pump to the air pump mounting bracket.
2. Install the air pump retaining nuts (1). Tighten nuts to 7 N.m (62 in. lbs.).
3. Connect the air pump harness connector (2).
4. Connect the air pump tube assembly (1) to the air pump.




5. Connect the negative battery cable.