Diesel Data: Automotive Repair

Transmission Front Section

TRANSMISSION FRONT SECTION

DISASSEMBLY





1. Remove the transmission.
2. Separate the front and rear transmission sections.
3. Remove the locking plate bolts (4) and the locking plates (5).
4. Drive out the input shaft bearing (2) and the countershaft bearing (3).
5. Remove the shift shaft bearing (1).
6. Remove the guide sleeves (6).

ASSEMBLY
1. Drive in the sleeves (6) using a mallet.
2. Install the shift shaft bearing (1).

NOTE: The input and counter shaft bearings must be fully seated before installing the locking plates.

3. Install the input shaft bearing (2) and the countershaft bearing (3).
4. Install the locking plates (5) and bolts (4). Tighten the bolts to 9 Nm (7 ft. lbs.).
5. Assemble the front and rear transmission sections.
6. Install the transmission.