Diesel Data: Automotive Repair

2.7L Engine






2.7L ENGINE




1. Clean gasket sealing surfaces.

NOTE: Install thermostat with the bleed valve located at the 12 o'clock position, between tabs on seal.

2. Install thermostat (4) and O-Ring (2) into thermostat housing (1).
3. If removed, install two studs (3).
4. Install thermostat (4), thermostat housing (1), O-ring (2) and bolt. Tighten attaching bolts to 12 Nm (105 in. lbs.).




5. Lubricate new heater return tube O-ring with coolant.
6. Position heater return tube flange over two studs. Install nuts (3). Tighten retaining nuts (3) to 6 Nm (53 in. lbs.).
7. Tighten starter bolt to 54.3 Nm (40 ft. lbs.).
8. Connect the lower radiator hose to the thermostat housing (1). Install hose clamps.
9. Refill cooling system.
10. Connect negative cable.