Engine - Removal

REMOVAL

NOTE: Capture and store any residual fluid drainage, or leakage from ancillary components, in the appropriately marked containers.

1. Remove the engine cover.




2. Disconnect negative battery cable (1).
3. Drain the cooling system.
4. Evacuate and recover the air conditioning system.
5. Perform the fuel pressure release procedure.




6. Disconnect fuel line (1) from the fuel rail inlet (2) and position aside.




7. Remove the Air Cleaner Housing.




8. Remove the Upper Intake Manifold (2).
9. Raise the vehicle.




10. Remove the 12 belly pan fasteners (1) and remove the belly pan (2).




11. Disconnect the Exhaust Extension Pipe (1) and gasket (2) from the Cross-under pipe (3).




12. Remove the Center Brace (1).
13. Remove the Cross Under Pipe.
14. Remove the Right Front Half Shaft assembly.
15. Remove Rear Maniverter.
16. Remove the PTU.




17. Remove the Right Forward Splash Shield.
18. Remove the Left Forward Splash Shield.




19. Remove the Front Closeout Panel.




20. Remove the Front Engine Mount Bracket (2).
21. Disconnect starter motor electrical connectors. Remove starter motor and shim.




22. Disconnect the Lower Coolant Hose (1) from the return tube (2).
23. Lower Vehicle.
24. Remove the Left Front Half Shaft.
25. Remove the Left Front Inner Wheel Well.




26. Disconnect the electrical connector (2) at the crankshaft position sensor (3).
27. Remove hold down bolt (1) at the crankshaft position sensor (3).
28. Remove the crankshaft position sensor (3).




29. Disconnect the positive auxiliary battery post cable (2) from the left shock tower and position aside.




30. Disconnect the 2 PCM harness connectors (1) and position aside.




31. Disconnect the heater core supply hose (1) from the intake manifold outlet (2).




32. Disconnect the coolant reservoir overflow hose (2) from the coolant bottle (4) and position aside.




33. Disconnect the Upper Radiator hose (1) from the thermostat housing (2) and position aside.




34. Disconnect both A/C lines (1) and (2) from the A/C compressor (3).




35. Disconnect the A/C pressure transducer harness connector (1).
36. Disconnect and remove the A/C discharge line (3) from the condenser (4).
37. Remove the Front Maniverter.
38. Remove the Fan Module.




39. Disconnect the power steering pressure (1) and supply hoses (2) from the power steering pump (3).
40. Support engine with a suitable lifting device or support fixture.
41. Remove the transmission.
42. Install special tool #8334, engine lift bracket on the front of the engine.
43. Install Engine Lifting Chains.
44. Attach Lifting Chains to Engine Lift.




45. Remove 3 right Engine mount bolts.
46. Remove Ground Strap from the Hood and position hood back.
47. Remove the Engine.