HVAC Housing Installation - LHD

HVAC HOUSING - LHD





1. Install the HVAC housing to the vehicle.
2. Install any wiring harnesses associated with the HVAC housing with nylon ties in their respected routing positions.
3. Connect the harness connector (1) to the fresh air/recirculating air flap switchover valve located on the right side of the heater housing.




4. Install the harness connector on heater core temperature sensor located on the front of the HVAC housing. Then install the evaporator temperature sensor (1) to the HVAC case.

CAUTION: To avoid any damage to the vehicle a helper may be required to aid in the removal of the instrument panel support.

5. Install the instrument panel support to the vehicle.




6. Install the bolts (1) attaching the instrument panel support to the A-pillars.




7. Connect the connectors (1) to the vacuum reservoir switch over valve.




8. Install the bolts (1) attaching the instrument panel support to the front of the vehicle bulkhead.




9. Install the nuts to the instrument panel support attaching it to the body transmission tunnel.
10. Install the nuts on the heater housing (1) attaching it to the instrument panel support.
11. Install the heater ducts on left and right side of the instrument panel support.




12. Install the harness connector (1) on passenger airbag module.




13. Locate the steering column to its mounting position on the instrument panel support.
14. Install the bolts and nuts (1) attaching the steering column to the instrument panel support.




15. Install the connection (1) for electric leads on body tunnel.
16. Install all of the wiring harnesses to their respected routing positions attaching them with nylon ties on the instrument panel support.




17. Install the Sentry Key Remote Entry Module (SKREM) by:
- Connecting the 2-pin CAN harness connector to the SKREM module.
- Connecting the 2-pin harness connector for the transponder coil.
- Connecting the 18-pin connector.
- Installing the SKREM control module to the base plate.

18. Install instrument cluster holder to the vehicle then install the nuts for the instrument cluster holder.
19. Install the green insulating mats.




20. Install the instrument panel top section (1). Instrument Panel - Installation.




21. Install the left lower instrument panel (2). Instrument Panel - Installation.




22. Install the lower right instrument panel (2). Instrument Panel - Installation.




23. Install the instrument cluster cover (1). Instrument Cluster - Installation.




24. Install the two hot water hoses (1) then install the two hot water hose clamps to hot water hoses located on the right side of the bulkhead.




25. Install the hot water hose (1) the install the hot water hose clamp located inboard to the brake booster on the bulkhead.
26. If the heater core is being replaced, flush the cooling system Service and Repair.
27. Fill the coolant to the engine cooling system.Service and Repair.
28. Connect the negative battery cable.