Diesel Data: Automotive Repair

Installation







INSTALLATION





NOTE: If a new flywheel is installed, perform the First Initialization Reset function in the Powertrain Control Module with the scan tool. Refer to the "Reset Adaptives" menu selection on the scan tool.

NOTE: Align flywheel on straight pin in crankshaft.

NOTE: New bolts must always be used when installing the flywheel.

1. Position the flywheel (3) on the crankshaft.
2. Install the spacer (2) and new flywheel bolts (1).




3. Install Special Tool 9102 (1) Flywheel Locking Tool.
4. Initially tighten the flywheel bolts to 45 Nm (33 ft. lbs.). For final torque, rotate the flywheel bolts an additional 45° clockwise using a torque angle gauge.
5. Install the clutch Clutch Disc - Installation.
6. Remove Special Tool 9102 Flywheel Locking Tool.
7. Install the transmission Manual Transmission/Transaxle - Installation.