Diesel Data: Automotive Repair

All Wheel Drive






ALL-WHEEL-DRIVE

1. Install pressure hose in engine compartment from underneath.





NOTE: Always use a NEW O-ring on the end of the pressure or return hose at the gear.

2. Lubricate NEW O-ring on steering gear end of pressure hose with clean power steering fluid.
3. Insert pressure hose into steering gear (2) port and install tube nut (3). Do not tighten tube nut at this time.
4. Lubricate NEW O-ring on steering gear end of return hose with clean power steering fluid.
5. Insert return hose into steering gear (2) port and install tube nut (1). Do not tighten tube nut at this time.





6. Route pressure hose along left side of engine cradle. Install screw through routing clamp and secure hose to left side of engine cradle.
7. Route pressure hose along front of engine cradle. Install screw through routing clamp (1) and secure hose to front of engine cradle (2).





8. Tighten pressure (3) and return (1) hose tube nuts at steering gear (2) to 47 Nm (35 ft. lbs.).
9. Install belly pan. Belly Pan - Installation
10. Lower vehicle.

NOTE: Always use a NEW O-ring on the end of the pressure hose.

11. Lubricate NEW O-ring on power steering pump end of pressure hose with clean power steering fluid.





12. 3.5L Engine - Install pressure hose (2) to pump (1). Tighten pressure hose tube nut to 47 Nm (35 ft. lbs.).





13. 5.7L/6.1L Engine - Install pressure hose (2) to pump (1). Tighten pressure hose tube nut to 47 Nm (35 ft. lbs.).

14. Install air cleaner housing and inlet tube. Air Cleaner Body - Installation





15. Connect battery negative cable (2) to battery post. It is important that this is performed properly. Battery Reconnection
16. Fill and bleed power steering system. Power Steering System Bleeding