Clutch Coil - Installation

INSTALLATION

Special Tools:










1. Route the wires through the Rear Case Half (2) and install the Clutch Coil (1) into the Rear Case Half.





2. Install the Clutch Coil retainers (1). Tighten to 10 Nm (7 ft. lbs.).





3. Install Clutch Coil Wire Terminal Ends into the Clutch Coil Harness Connector (2), engage the Terminal Ends in the Tabs, then install the Cover (1).

NOTE: If the original convoluted sheath is damaged, install new convoluted sheath

4. Install the Convoluted Sheath and install new tie straps to secure it in position.





5. Install the Wire Retainer (1) on the back of the Clutch Coil Harness Connector (2).





6. Install the rear cover (1)
7. Install the case half bolts.





8. Install the rear output flange (1)





9. Install the outer rear output shaft seal (1)





10. Install the rear output flange washer (1)
11. Install the rear output flange nut.





12. Install Holder (1) onto the rear output flange (2).
13. Install the transfer case, and refill itBW 44-40 Transfer Case - Installation and Procedures.