Installation

INSTALLATION

COOLANT SUPPLY LINE





1. If brass fitting was removed from engine block, apply thread sealer to threads and install in engine block. Tighten brass fitting to 41 Nm (30 ft. lbs.).
2. Position coolant supply line to mounting location.
3. Install NEW washers (2) on banjo fitting of coolant supply line. Hand start banjo bolt.
4. Hand start flared fitting of coolant supply line.
5. Tighten banjo fitting bolt to 37 Nm (27 ft. lbs.).
6. Tighten flared fitting to 31 Nm (23 ft. lbs.).
7. Lower vehicle.
8. Fill cooling system.

COOLANT RETURN LINE





1. Position coolant return line to mounting location.
2. Install NEW washers (2) onto banjo fitting of coolant return line. Hand start banjo bolt.
3. Install hose onto heater tube. Install hose clamp.
4. Tighten banjo fitting bolt to 37 Nm (27 ft. lbs.).
5. Install fastener securing coolant return line bracket to cylinder head cover stud.
6. Connect charge air cooler hose to throttle body.
7. Tighten hose clamp to 1.7 Nm (15 in. lbs.).
8. Connect Throttle Inlet Pressure (TIP) hose to charge air cooler hose.
9. Connect Inlet Air Temperature (IAT) sensor connector.
10. Install air cleaner housing.
11. Fill cooling system.