EGR Valve - Installation

3.5L





1. Clean mounting surface.
2. Inspect rubber silicone seals on intake manifold end of EGR tube.
3. Install tube into the intake manifold being careful that the silicone rubber seals are correctly installed and undamaged.




4. Install EGR valve, gasket and mounting bolts (2). Tighten bolts to 30 Nm (22 ft. lbs.).
5. Install new gasket between the EGR valve (3) and tube and install bolts (1). Tighten bolts to 15 Nm (11 ft. lbs.).




6. Connect the electrical connector to EGR valve and lock.
7. Install upper intake manifold, Intake Manifold - Installation.
8. Install the shock tower brace.
9. Install the wiper module, Wiper Module - Installation.
10. Relocate the purge solenoid.




11. Install purge solenoid to bracket.
12. Connect negative battery cable.
13. Using a diagnostic scan tool, erase any previously recorded DTC's (Diagnostic Trouble Codes).