Diesel Data: Automotive Repair

Left






INSTALLATION










1. Clean cylinder head and cover mating surfaces. Inspect and replace gasket (1) and seals (2) as necessary.










2. To replace spark plug tube seals (2):
a. Using a suitable pry tool, carefully remove tube seals (2).
b. Position new seal (2) with the part number on seal facing cylinder head cover.
c. Install seals using Camshaft Installer MD-998306 (1).










3. Install cylinder head cover (1) and bolts (2). Tighten bolts to 12 Nm (105 in. lbs.).





4. Position the wiring harness on the cylinder head cover.
5. Reclip the wire harness track retaining tabs (3) into the cover.
6. Install the ground strap/resistor retaining bolt onto the cylinder head cover.
7. Install the ignition coils (2). Tighten mounting screws to 6.7 N.m (60 in. lbs.) Ignition Coil - Installation
8. Connect the ignition coil electrical connectors (2).
9. Install upper intake manifold Intake Manifold - Installation.
10. Connect negative battery cable and tighten nut to 5 Nm (45 in. lbs.).