Diesel Data: Automotive Repair
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Engine Oil Pump - Installation






INSTALLATION










1. Prime the oil pump (1) before installation by filling the rotor cavity with clean engine oil.
2. Install the oil pump (1) and gasket (2) carefully over the crankshaft. Position the pump onto the block and tighten the bolts to 28 Nm (250 in. lbs.).










3. Install the oil pressure switch (1) Oil Pressure Switch - Installation






CAUTION: When equipped, use care not to deform or damage the automatic transmission cooler lines and retaining bracket when repositioning the A/C compressor.

NOTE: The bolt (3) that secures the A/C compressor and transmission cooler line bracket (4) (when equipped) must be installed through the bracket and the lower front mounting hole of the compressor prior to final positioning of the compressor to the cylinder block.

4. Loosely install the bolt (3) that secures the A/C compressor and automatic transmission cooler line bracket (4) (when equipped) to the compressor and position the compressor, bracket and bolt to the cylinder block (6).
5. Loosely install the bolts (1) and (2) that secure the A/C compressor to the cylinder block.
6. Tighten all three bolts that secure the A/C compressor to the engine in the following order to 26 Nm (19 ft. lbs.):
- Upper front bolt (2).
- Lower front bolt (3).
- Rear bolt (1).










7. Install a new O-ring (3) on the oil pickup tube (1).
8. Install the oil pickup tube (1). Tighten the bolt (2) to 12 Nm (106 in. lbs.).










9. Install the engine oil pan Engine Oil Pan - Installation










10. Install the dowel pin (2) into the crankshaft until 1.2 mm (0.047 in.) of the dowel pin remains protruding above the crankshaft surface.










11. Install the crankshaft sprocket Timing Belt & Sprockets - Installation





12. Install the timing belt (4) Timing Belt & Sprockets - Installation.
13. Install the timing belt covers Engine Timing Cover(s) - Installation










14. Install the crankshaft vibration damper (4) Vibration Damper - Installation
15. Install the accessory drive belt (6) Serpentine Accessory Drive Belt - Installation
16. Fill the cooling system to the proper level using the appropriate coolant Service and Repair
17. Fill the engine crankcase with the proper oil to the correct level .
18. Connect the negative battery cable and tighten nut to 5 Nm (45 in. lbs.).

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