Diesel Data: Automotive Repair

Disassembly




Place input clutches assembly on wood blocks or equivalent, as shown to facilitate disassembly and reassembly.

1. Tap down reverse clutch reaction plate to remove (or install) snap ring.




2. Using a screwdriver, remove the reverse clutch snap ring.




3. Loosen reverse clutch reaction plate by prying at two locations with screwdrivers as shown.




4. Remove reverse clutch reaction plate.




5. Remove clutch plates and discs.
Tie plates and discs together so they go back in the same location.




6. Remove overdrive/reverse pressure plate snap ring.




7. Remove overdrive/reverse pressure plate.




8. Remove overdrive/reverse clutch waved snap ring with a screwdriver.




9. Remove overdrive shaft assembly and overdrive clutch pack.




10. Disassemble overdrive clutch pack.
Tie plates and discs together so they go back in the same location.




11. Remove No.3 and No.4 thrust plates from overdrive shaft assembly.




12. Remove underdrive shaft assembly.




13. Remove No.2 needle bearing.




14. Remove overdrive/underdrive clutches reaction plate tapered snap ring.

Do not scratch reaction plate.




15. Remove overdrive/underdrive clutch reaction plate.




16. Remove one underdrive clutch disc.




17. Remove underdrive clutch reaction plate flat snap ring.




18. Remove clutch plates and discs.
Tie together so plates and discs go back into the same location.




19. Remove snap ring with snap ring pliers while compressing return spring with Spring Compressor 5059 and arbor press ram.

CAUTION: Compress return spring just enough to remove snap ring.




20. Remove underdrive spring retainer and spring.




21. Remove underdrive clutch piston.




22. Remove input hub snap ring with snap ring pliers.




23. Tap on input shaft and hub assembly with a plastic hammer.




24. Remove input shaft and hub assembly.




25. Remove overdrive/reverse piston.




26. Remove snap ring with a screwdriver while compressing return spring with Disc 6057 and arbor press ram.




27. Remove snap ring and return spring.




28. Remove input shaft snap ring.




29. Remove input shaft from hub.