Diesel Data: Automotive Repair

Principles Of Operation




Anti-Lock Control

Principles of Operation


Anti-Lock Control

The ABS module continuously monitors and compares the rotational speed of each wheel. This is accomplished through the use of 4 active wheel speed sensors, 1 for each wheel. The wheel speed sensors are connected to the ABS module by 2 circuits. One circuit provides voltage for sensor operation and the other circuit provides sensor input to the ABS module. As the wheels spin, the wheel speed sensor tone rings pass through the magnetic field generated by the active wheel speed sensor. This creates a square-wave signal that is sent to the ABS module to indicate individual wheel speed.

The ABS module uses a Hydraulic Control Unit (HCU) to prevent the wheels from locking up during a braking event. The HCU contains several solenoid-controlled valves, a pump motor, an accumulator and several sensors. The fluid flows through 4 normally open inlet valves inside the HCU and through the outlet ports of the HCU to the brake calipers. If the ABS module senses that a wheel is about to lock up, based on wheel speed sensor data, the module will close the normally open inlet valve for that wheel. This prevents more fluid from getting to the brake caliper. The ABS module then reads the wheel speed sensor signal from the affected wheel again. If the wheel is still decelerating (locking up), the module opens the normally closed outlet valve. This allows a controlled amount of hydraulic pressure in the brake caliper to be relieved into the HCU accumulator. The ABS pump motor runs during an ABS braking event so that sufficient brake fluid pressure is consistently available to the HCU valves. This procedure of closing and opening valves is repeated several times per second until the speed of the affected wheel matches the speeds of the other wheels. Once this has been accomplished, the ABS module returns the solenoid valves to their normal position.

The ABS module is self-monitoring. When the ignition switch is turned to the RUN position, the ABS module will carry out a preliminary electrical check of the wheel speed sensor circuitry by sending voltage through the sensor and checking for the voltage to return. At speeds above 20 km/h (12 mph), without the brake pedal being pressed, the pump motor will be commanded ON for approximately one-half second to check pump motor operation. Also, during all phases of operation while the vehicle is in motion, the ABS module checks for correct operation of the wheel speed sensors. In the event that the ABS module detects a concern, the module will set a DTC and send a message to the Instrument Cluster (IC) over the High Speed Controller Area Network (HS-CAN) bus to illuminate the yellow ABS warning indicator, the stability/traction control indicator (also known as the sliding-car icon) and/or the red brake warning indicator. If the concern is severe enough, ABS may be disabled. Normal power-assisted braking, however, remains.


Traction Control

The traction control system uses the ABS and the PCM to limit wheel spin. When the ABS module detects a wheel spinning excessively, brake pressure to the appropriate brake caliper is modulated. This is accomplished by opening and closing the appropriate solenoid valves inside the HCU while the hydraulic pump motor is activated. At the same time, the ABS module sends a message over the HS-CAN bus that a traction control event is taking place. When the Instrument Panel Cluster (IPC) receives this message, it will flash the sliding-car icon (twice per second). If the event is severe enough, the ABS module will also send a message to the PCM over the HS-CAN bus to assist with traction control. When the PCM receives this message, it will adjust engine timing and decrease fuel injector pulses. Once the affected wheel returns to normal speed, the ABS module returns the solenoid valves in the HCU to their normal position, deactivates the hydraulic pump motor and sends another message over the HS-CAN bus indicating that the traction event has ended. The PCM returns engine timing and fuel injectors to normal operation and the IPC extinguishes the sliding-car icon.

Once vehicle speed reaches or exceeds 100 km/h (62 mph), traction control is accomplished only through PCM intervention.

Certain DTCs in the ABS module will disable the traction control system. Depending on the DTCs present, the yellow ABS warning indicator and/or the sliding-car icon will be illuminated.

The vehicle is not equipped with a traction control switch. As a result, the traction control system cannot be disabled by the driver. Traction control system status is indicated by the traction control indicator (sliding-car icon) in the IC. If the sliding-car icon is illuminated and not flashing, the system is disabled due to a fault in the PCM, IC or ABS module.


Electronic Brake Distribution (EBD)

The ABS incorporates a strategy called Electronic Brake Distribution (EBD). The EBD strategy uses the HCU as an electronic proportioning valve. On initial application of the brake pedal, full pressure is applied to the rear brakes. The ABS module uses wheel speed input to calculate an estimated rate of deceleration. Once vehicle deceleration exceeds a certain threshold, the ABS module closes the appropriate isolation valves in the HCU to hold the rear brake pressure constant while allowing the front brake pressure to build. This creates a balanced braking condition between the front and rear wheels and minimizes the chance of rear wheel lockup during hard braking. As the vehicle decelerates, the valves are opened to increase the rear brake pressure in proportion to the front brake pressure.

If ABS is disabled due to DTCs being present in the ABS module, EBD will continue to function unless the DTCs are for 2 opposing wheel speed sensor(s) or HCU faults. When EBD is disabled, the red brake warning indicator will illuminate.