Brake Pedal and Bracket - Automatic Transmission

Removal





1. Detach the instrument panel lower panel.
1 Remove the screws.
2 Release the fastener.





2. Remove the instrument panel lower panel. Disconnect the Data Link Connector (DLC). Disconnect the footwell lamp electrical connector (if equipped).





3. Disconnect the electrical connectors from the pedal position switches.
1 Speed control deactivation switch (if equipped).
2 Stop lamp switch.





4. Remove the pedal position switches.
1 Speed control deactivation switch (colored green) (if equipped).
2 Stop lamp switch (colored grey).





5. Remove the brake booster retaining nuts (clutch position switch bracket shown removed for clarity).





6. Detach the brake booster actuating rod from the brake pedal.
1 Depress the brake pedal.
2 Depress the clip.
3 Remove and discard the brake booster actuating rod pin.





7. Remove the brake pedal retractor arm retaining bolt.
^ Remove the air duct, if necessary.
8. Remove the brake pedal bracket.

Installation

1. NOTE: Make sure the brake pedal locates into the brake booster actuating rod clevis.

Install the brake pedal bracket.





2. NOTE: Do not fully tighten the brake booster retaining nuts at this stage.

Install the brake booster retaining nuts (clutch position switch bracket shown removed for clarity)





3. NOTE: Do not fully tighten the brake pedal retractor arm retaining bolt at this stage.

Install the brake pedal retractor arm retaining bolt.





4. CAUTION: Make sure there is clearance between the brake pedal and the brake pedal retractor to allow free movement.

Align the brake pedal retractor arm to the brake pedal bracket.





5. Tighten the brake booster retaining nuts (clutch position switch bracket shown removed for clarity).





6. Tighten the brake pedal retractor arm retaining bolt.
^ Install the air duct, if necessary.
7. With the engine running depress the brake pedal three times to make sure the brake pedal moves freely and returns to the full brake off position.





8. CAUTION: Install a new brake booster actuating rod pin.

Install the brake booster actuating rod pin.
1 Depress the brake pedal.
2 Install the brake booster actuating rod pin.





9. Pull out the speed control deactivation switch (if equipped) and stop lamp switch plungers until they are fully extended.
^ Measure the plunger length.
^ Speed control deactivation switch (colored green) XX mm = 24 mm.
^ Stop lamp switch (colored grey) XX mm = 21 mm.





10. CAUTION: When installing the switches, the stop lamp switch is rotated counterclockwise and the remaining switches are rotated clockwise. Failure to follow this instruction will result in the switch plungers binding inside the switch. Make sure the switches are correctly installed.

NOTE: The speed control deactivation switch (if equipped) and the stop lamp switch are automatically adjusted during installation. A slight ratcheting noise and feel during installation of the speed control deactivation switch (if equipped) and the stop lamp switch is normal.

Install the pedal position switches.
1 Stop lamp switch (colored grey).
2 Speed control deactivation switch (colored green) (if equipped).





11. NOTE: The colors of the electrical connectors and switches are identical.

Connect the electrical connectors to the pedal switches.
1 Speed control deactivation switch (if equipped).
2 Stop lamp switch.





12. Connect the Data Link Connector (DLC) and the footwell lamp (if equipped) electrical connectors.





13. Install the instrument panel lower panel.
1 Secure the fastener.
2 Install the screws.