Emissions - Revised EGR Tube Service Procedure
TSB 07-1-1201/22/07
2.0L SPI - EGR TUBE INSTALLATION PROCEDURE
UPDATE
FORD:
2000-2004 Focus
ISSUE
2000-2004 Focus vehicles equipped with a 2.0L SPI engine, have a revised service procedure for installing the EGR tube. This has been developed to prevent possible damage to the EGR tube during installation.
ACTION
Follow the Service Procedure steps to prevent possible damage to the EGR tube during installation.
SERVICE PROCEDURE
1. Install a new tube gasket onto the exhaust manifold studs.
2. Position the tube in the EGR valve and slip the tube flange over the studs on the exhaust manifold.
3. Hold the tube flange flush against the exhaust manifold and hand tighten the slip nut into the EGR valve just until the tube is fully seated in the EGR valve.
4. Install the nuts onto the exhaust manifold studs and torque to specification 53 lb-in (6 N.m).
5. Final torque the slip nut to specification 29 lb-ft (40 N.m). The workshop manual is in process of being updated to reflect the changes. Always refer to the on-line Workshop Manuals for the latest service information.
WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage
DEALER CODING
CONDITION
BASIC PART NO. CODE
9D477 01
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