Diesel Data: Automotive Repair

Rear

Pads





Special Tool(s)

Removal
1. Use a suitable suction device to lower the brake fluid level in the master cylinder reservoir.
2. Raise and support the vehicle.
3. Remove the wheel and tire assembly.





4. Inspect the pads for wear or contamination, install new if worn to or past specification.





5. CAUTION: Do not allow the rear disc brake caliper to hang from the rear wheel brake hose.

Remove the rear disc brake caliper bolts and position the caliper aside.





6. Remove the brake pads.





7. Remove the slippers.





8. CAUTION: Use a hub-mount brake lathe if necessary to machine the brake disc.

Measure the brake disc, resurface and or install new as necessary.





9. Compress the rear disc brake piston and adjuster into rear disc brake caliper using Rear Caliper Piston Adjuster.

Installation





1. CAUTION: Install the brake pads in full axle sets. Do not install new brake pads on only one side of vehicle.

Install the new slipper and brake pads.





2. Position the caliper on the anchor plate and install the bolts.
3. Install the wheel and tire assembly.
4. Lower the vehicle.

5. WARNING: Use of any other than approved DOT 3 or DOT 4 brake fluid will cause permanent damage to components and will render the brakes inoperative. Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately.

CAUTION: Brake fluid is harmful to painted or plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

Check the fluid level at the master cylinder. Add fluid if necessary.

6. WARNING: Pump the brake pedal several times to make sure the caliper piston is extended to its operating position. Failure to follow these instructions may result in personal injury.

Verify correct brake operation.
7. Recheck the master cylinder fluid level.